Mining

Overview

GIBB Mining is a multi-disciplinary engineering and consulting firm that is part of the GIBB group of companies. GIBB Mining specialises in innovative and sustainable techno-economic holistic solutions for mining projects, from concept to commissioning and handover.

GIBB Mining offers clients support with study development (early concept through to feasibility), design, procurement, and construction management of new greenfield mining projects as well as brownfield projects. GIBB Mining assists in enhancing the value chain through the successful delivery of professional studies and implementation of projects, including operational readiness support, commissioning, ramp-up assistance and handover.

Services

Our highly skilled team of professionals offers engineering (all disciplines), procurement, project control, construction management and overall project management services that includes:

Engineering
Orebody Definition (Exploration Programme Management, Geological Modelling).
Geotechnical Design.
Mine Design / Planning (Open-pit and / or Underground).
Orebody Access (Box Cuts, Vertical and / or Decline Shafts).
Shaft System Design.
Bulk Material Handling System Design.
Beneficiation.
Electrical, Control & Instrumentation.
Mine Supporting Infrastructure (All Inclusive).

Project Controls
Capital Budget Estimate Development.
Cost & Schedule Integration.
Planning.
Earned Value Analysis.
Information Management / Document Control.
Risk Management (Cost & Schedule Range Analysis).
Cost Management.
Change Management.
Cash flow & Forecasting.

Construction Management
Health & Safety Management.
Environmental Compliance Management.
Quality Management.
Cost and Schedule Management.
Claims Management.
Operational readiness.

Procurement
Procurement / Contracting Strategy.
RFP Process Management.
Expediting.
Contract Administration.
Contract Close-out.

Legal Permits
EIAs.
WULA.
MWP.
MRA.

Commissioning
Cold, Wet and Hot Commissioning Management.
Production Ramp-up Assistance.

Selected Project Experience

Upgrade to Bituminous Standard of Access Road and Khan River Bridge to Husab Mine and Access Road (Design & Bidding Phase)

Client:
Swartkop Uranium/Lithon

Location:
Swakopmand, Windhoek, Namibia

GIBB’s Responsibilities:
GIBB provided feasibility studies, detailed designs and bid documentation preparation and site for a heavy duty, 30km access road and (with various structures and bridges) to Husab Mine, Namibia.

The Khan Bridge over the river (120 m long and 4 m high) withstands peak flood of 800 m3/minute. GIBB’s specific tasks included the following: feasibility studies; preliminary design; economic analyses and cost estimation of structures; bid and contract documentation.

Additionally, engineering and construction was provided for the following: hydrological and stormwater structures; embankments; bridge, and culverts and road pavement alternatives.

Included in these tasks were data collection and control surveys, traffic and transportation analysis and design, cost benefit studies, detail engineering design, environmental impact assessments, environmental management plans (including mitigation plan) and project management.

Client:
Talbot Group Investments

Location:
Tete Province, Mozambique

GIBB’s Responsibilities:
The Minas De Revuboe mine is located in the Moatize Basin and provides a world class coal mine producing coking coal and thermal coal for the global market, with the potential to process up to 17 Mpta.

GIBB’s scope included the survey, demining, railway line and water management elements of the project. Key features included topographical surveys, general mine action assessment and demining. Water studies included hydrology, flood hydrology, sedimentation, geohydrology, and groundwater and surface water quality studies.

The engineering components included design of water storage dams, bulk water conveyance system, flood water diversion canal design, railway bridges and culverts, relocation design, signalling and telecommunications design, railway balloon and yard lighting design. Train operations and a rolling stock study were also completed.

Client:
Talbot Group Investments

Location:
Mozambique

GIBB’s Responsibilities:
GIBB’s mining team was responsible for the railway infrastructure, roads, and stockyard terrace FEL3 for the Nacala New Coal Export Terminal.

Client:
Millennium Challenge Corporation

Location:
Nacala, Mozambique

GIBB’s Responsibilities:
GIBB was involved in the development programme rolling out implementation of infrastructure in Mozambique. The process included environmental monitoring, auditing and acting as the funder’s technical advisor for the rehabilitation of the Nacala Water Supply Scheme.

GIBB’s tasks on the project included the following elements: assessment of existing water supply infrastructure; design documentation review; construction monitoring; environmental assessment of proposed works, and environmental construction monitoring and auditing.

Client:
Millennium Challenge Corporation

Location:
Nacala, Mozambique

GIBB’s Responsibilities:
GIBB was involved in the development programme rolling out implementation of infrastructure in Mozambique. GIBB’s tasks included environmental monitoring, auditing and acting as the funder’s technical advisor for the rehabilitation of the Nacala Dam.

Client:
Ausenco Sandwell

Location:
Nacala, Mozambique

GIBB’s Responsibilities:
Nacala Coal Terminal is a greenfield coal terminal which has been developed in Mozambique, designed for 24 MTPA of both coking and thermal coal from mine operations in the Tete Province.

The terminal is a long term solution with large potential for expansion as Nacala is a natural deep water port capable of handling large bulk carriers. It is a world class coal facility operating at very high levels of efficiency.  GIBB’s specific scope included the stock yard terrace, railway alignment, and drainage design elements of the project.

Client:
Sasol Mining

Location:
Mpumalanga, South Africa

GIBB’s Responsibilities:
By the year 2025, Sasol Mining anticipates the deployment of production sections within the Alexander coal blocks. This forms part of Sasol Mining’s plan to fulfil their 2050 mandate to supply coal to the Secunda Synfuels Operations (SSO).

GIBB Mining’s task was to conduct the feasibility study on the project, which is expected to yield between 6-8 million t/a of coal. GIBB Mining was also responsible for the mine design within the first 1 km radius of the box cut to tie into the overall mine plan.

This encompassed all geotechnical and geohydrological studies, bulk power, water supply, materials handling system design and all supporting infrastructure including offices, buildings, workshops, sewage treatment and a 20 km mine access road.

Client:
RSV USA / LUNDIN MINING (SOMINCOR)

Location:
Castro Verde, Portugal

GIBB’s Responsibilities:
GIBB provided optimisation studies to upgrade the shaft at the Santa Barbara Shaft operations at Neves Corvo Mine in Portugal. The changes were to increase hoisting production from 5.4 to 5.6 million t/a.

GIBB Mining provided the project management, including the management of sub-consultants and sub-contractors. Additionally, construction drawings were prepared and continuous onsite assistance was provided for the period leading up to, and including, the shaft shutdown to implement the changes.

The work resulted in improvements in the hoist duty cycle, the implementation of infrastructure to reduce shaft downtime during maintenance, and replacement of inefficient equipment.

Client:
South32

Location:
Mpumalanga, South Africa

GIBB’s Responsibilities:
The Khutala Colliery is contracted to supply the ESKOM Kendal Power Station with coal from the No.4 Upper (U) Seam and the No. 2 Seam reserves until 2033.

The purpose of the Khutala Block A West project is to extend the life of the underground operation by accessing an approximate 38Mt of ROM coal via a decline shaft equipped with a bulk material handling system and one-way traffic flow.

GIBB tracked the progress of the concept level design completed by South32 to a feasibility study level of design that provided the knowledge for accessing the Block A West reserves safely while seamlessly enmeshing with the existing Khutala operations.